When RLHF Fails: A Mechanistic Taxonomy of Reward Hacking, Collapse, and Evaluator Gaming

RLHF evaluation should track how failures emerge, where they localize, and which warning signals appear before external quality degrades. We study this problem with a compact RLHF pipeline built for this paper, including PPO, DPO, uncertainty-penalized PPO (UP-PPO), reward-model uncertainty, approximate policy drift, diversity and repetition diagnostics, and two external LLM judges. Rather than treating reward hacking as a single terminal event, we classify matched checkpoint and prompt-level transitions by the directions of learned reward R_phi, judge scores R_dag and R2_dag, and their average R_dag. The main empirical findings are that aggressive PPO produces the clearest localized reward-hacking signal, UP-PPO reduces but does not eliminate that signal, row-level diagnostics reveal failures hidden by checkpoint averages, and pre-transition features partially anticipate future localized reward hacking. The central conclusion is methodological: RLHF failures are training dynamics that can be classified, localized, and partially anticipated, not only final-model pathologies. The repository is available at github.com/zabahana/rlhf-failure-modes-diagnostics. The pipeline is also deployed as a live interactive web demo for model comparison and diagnostic views at rlhf-failures.zelalem.ai.